Prismatic Battery Pack Automatic Assembly Line
Battery Pack Automatic Assembly Line
Battery Sorting Machine
Battery Stacking Pressing Machine
CCD Tester
Laser Cleaning Machine
Laser Welding Machine
automatic battery pack assembly line
manual battery pack assembly line

Prismatic Battery Pack Full-Automatic Assembly Line

This prismatic battery pack auto assembly line is used to convert square cells into fully functional packs or batteries to meet the power needs of a variety of applications. The line can be customized to your needs for semi-automated production, automated and manual production or fully automated production.

  • Brand :

    ACEY
  • Item No. :

    ACEY-PAL
  • Customization :

    OEM&ODM Available
  • Order(MOQ) :

    1 Set
  • Compliance :

    CE Certified
  • Payment :

    T/T, L/C, PayPal, West Union, Alibaba Trade Assurance, Etc
  • Warranty :

    One Year Warranty With Lifetime Support
  • Product Origin :

    China
  • Package :

    Internal: Anti-Collision Protectio, External: Plywood Case
  • Shipment :

    By Air, Sea, Express, etc.

Prismatic Battery Pack Full-Automatic Assembly Line

Description

 

This project is mainly used to complete the prismatic battery module sorting, welding, testing and assembly functions, it including: manual feeding, automatic scan, OCV testing, automatic NG exclusion, battery cell cache, manual stacking & strapping, put module to box manually, manual scan & sticker, CCD tester & position locked, laser cleaning, put busbar manually, laser welding, battery pack IR  testing & insulation, Cantilever crane lifting module to manual assembly line, manual assembly, unloading pack, carousel returns to the starting, data acquisition per station, reserved port for uploading to MES system.

 

Application

Lithium battery packs are widely used in various applications due to their high energy density, low self-discharge rate, and long cycle life. Here are some common applications of lithium battery packs:

  • Portable Electronics: Lithium battery packs are commonly used in portable electronic devices such as smartphones, tablets, laptops, and digital cameras.
  • Electric Vehicles: Lithium battery packs are used in electric vehicles such as cars, bikes, and scooters. They provide high power and energy density, making them ideal for use in electric vehicles.
  • Energy Storage: Lithium battery packs are used for energy storage in renewable energy systems, such as solar and wind power. They can store excess energy generated during peak hours for use during off-peak hours.
  • Medical Devices: Lithium battery packs are commonly used in medical devices such as pacemakers, defibrillators, and insulin pumps. They provide reliable and long-lasting power to these critical devices.
  • Aerospace and Defense: Lithium battery packs are used in aerospace and defense applications due to their high energy density and reliability. They are used in aircraft, satellites, and other military applications.
  • Robotics: Lithium battery packs are commonly used in robotics applications such as drones, unmanned ground vehicles, and humanoid robots etc.

*Cylindrical Battery Pack Full-Automatic Assembly Line

 

Technical Specifications

No. Item Specification Remark
Production capacity Cell efficiency: 8PPM  
Module efficiency: 27JPH Manual efficiency needs to be confirmed.
Pack efficiency: 6.3JPH Manual efficiency needs to be confirmed.
Totally power ≤45KW  
Machine utilization rate >95% Troubleshooting caused by equipment, but regular maintenance of equipment, pre-production preparation, replacement of compatible fixtures and replacement of raw materials are not counted.
Line Yield Rate Firstly≥99%;Secondly≥99.5% Except for poor incoming materials
Dimension L42698mm*W5414mm*H2660mm Some tolerance and customization, subject to actual
MTBF >12H,Any single failure for more than 10 minutes is considered interrupted  
Assembly line failure rate ≤2%,Failure rate downtime/line availability, cumulative line operation; 30days downtime accumulation  
10  Warranty One year(Supplier shall provide appropriate after-sales service for the equipment within the above period Excluding wearing parts and consumables
11  Worker needed Module section is expected to be 7 people, 1 mobile personnel As per the working process
PACK section is expected 12 people, 1 mobile personnel
12  Environmental temperature 5℃-35℃ Humidity:20%-90%
13  Air pressure 0.5~0.6Mpa  
14  Power Supply Voltage 220V-380V-50Hz  
15  Area Load Ratio ≤500kg/M² Equipment load-bearing, plant load-bearing ratio requirements≥750kg/M²
16  Grounding type Directly grounded  
17  Installation Environment Smooth, vibration and shock free  

Layout

 

 

Main working process:(subject to actual)

 

Product Display

  • Automatic Battery Sorting Machine

 

  • Battery Stacking Pressing Machine

 

  • Automatic CCD Tester

 

  • Automatic Laser Cleaning Machine

 

  • Automatic Laser Welding Machine

 

  • Automatic Assembly Line

 

  • Manual Assembly Line

 

 

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