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48 Channels 100A Prismatic Battery Formation and Grading System

Prismatic Battery Formation And Grading System is mainly used for power battery capacity separation, capacity testing and Cycle life testing, and is the mainstream in the field of power battery testing equipment to meet the needs of power battery.

  • Brand :

    ACEY
  • Item No. :

    ACEY-BCT5100-48P
  • Customization :

    OEM&ODM Available
  • Order(MOQ) :

    1 Set
  • Compliance :

    CE Certified
  • Payment :

    T/T, L/C, PayPal, West Union, Alibaba Trade Assurance, Etc
  • Warranty :

    One Year Warranty With Lifetime Support
  • Product Origin :

    China
  • Package :

    Internal: Anti-Collision Protectio, External: Plywood Case
  • Shipment :

    By Air, Sea, Express, etc.

 48 Channels 100A Prismatic Battery Formation and Grading System

Product Description

 

ACEY-BCT5100-48P is mainly composed of computer, communication interface and battery testing cabinet. Battery testing cabinet consists of a jig and a board body for placing the jig, constant current and constant voltage source, sampling circuit, dividing capacity control circuit, microcontroller and control panel. It is mainly used for power battery capacity separation, capacity testing and Cycle life testing, and is the mainstream in the field of power battery testing equipment to meet the needs of power battery.

 

 

 

System Features

  • The single point is independent, and the charging and discharging steps can be set independently for each battery test channel.
  • The accuracy of the equipment is 0. 05%,the data recording time is 1s / time, and the stability is high.
  • The software has powerful function and friendly man- machine interface.
  • Four wire test interface ensures high measurement accuracy. Modular design concept, easy to maintain.

 

Equipment Structure

  • Independent CPU board, double keyboard board, front and back double side operation, the whole cabinet unified transmission control;
  • Constant current and constant voltage control module;
  • Bidirectional AC / DC inverter module;
  • Flat head clamp, electric automatic clamping model.

 

Structure And Working Principle

  • Lithium battery formatting, capacity grading equipment.
  • Computer with USB interface (self provided).
  • USB to 485 interface converter and communication line or five kinds of communication line and crystal head.
  • Battery scanning system(optional).
  • ACEY product software.
  • The equipment is controlled by computer connection. Sending instruction and collecting data, etc; Parameters and keyboard can be displayed manually. The constant current plate is ordered by CPU and has the function of constant current and constant voltage. When the battery is charged, the two way power supply converts the alternating current into 12V DC, and the charging control and detection of the battery are realized through the constant current board. When the battery is discharged, the process is opposite to charging, Firstly, the battery voltage is raised to 12V by constant current plate, and then the direct current is converted into alternating current by two-way power supply, which is fed into the AC distribution network of the factory, so as to realize the energy feedback of battery discharge energy.
  • Energy saving effect is remarkable: the actual measurement shows that the power consumption of the device is reduced by more than 40% compared with the traditional equipment, the comprehensive power saving rate is more than 60%, and the power consumption is saved by more than 60%, which saves a lot of costs for battery manufacturers.

Technical Parameters

Number of equipment channels The whole machine has 48chs
External dimension W 1070mm × L 1008mm × H 1700 mm(customized version, the size is subject to the actual model)
Case color Standard gray / black (customizable)
Clamp type Custom
Channel control mode Each channel can be started, stopped, suspended, continued and protected independently.
Each channel has independent constant voltage and current. Hardware control circuit
The accuracy of charging current and discharging current of each channel can be calibrated automatically by software
Working power supply Three phase five wire AC380V10%, 50Hz
Power factor ≥0.99
AC current distortion rate ≤2%
Charging efficiency of the whole machine ≥75%
Feed conversion efficiency ≥70%
Power consumption work ≤ 29KW
Equipment failure rate <1%
Work environment Temperature -10~40°C Relative humidity 80%
Heat dissipation mode Natural wind in, upward exhaust
Voltage measurement range DC 0~5V
Battery voltage range Charge DC 0~4.5V; discharge DC 4.5~2V
Constant voltage range DC 2~4.5V
Voltage accuracy ±(0.05% reading + 0.05% full), resolution ratio 1mV
Voltage stability ≤(±1mV)
Current range Charge DC 100mA100A; Discharge DC 100mA100A 
Current accuracy ±(0.05% reading + 0.05% full), resolution ratio 1mV
Current stability ≤(±1mA)
Negative pressure range (-100KPa-0)adjustable
Control mode Computer control, can control the whole cabinet with scanning function
Communication mode 485s port communication (port rate 57600)/ TCP
Process settings Up to 32 steps and 256 cycles can be set
Charging mode Constant current; constant pressure; constant current & pressure
Charging cut-off conditions Voltage, current, time, capacity, - △ v
Discharge mode Permanent flow, constant power, constant resistance
Discharging cut-off conditions Voltage, time, and capacity
Protection function Overvoltage, undervoltage, overcurrent, undercurrent, overcapacity protection, power off protection, data breakpoint recovery
Time frame 0~3000 min / step in min
Time accuracy ≤±0.1%
Sampling inspection cycle 1s-60s optional
Battery sorting Divide according to capacity, time, open-circuit voltage, discharge platform, etc.
Data processing Can record voltage, current, time, capacity etc, automatically calculate constant current charging ratio, capacity loss, discharge efficiency, average voltage, median voltage, provide data curve and cycle diagram; can output text, excel, word or mdb format data file
Basic function of software 1. The software supports various connections, such as manual pause continuation, software shutdown continuation, power outage, disconnection in equipment communication, abnormal stop continuation;
2. Support bar code scanning, scanning one-dimensional code, QR code, channel jump scanning, loading scanning and other scanning methods;
3. Local test detailed data storage, can view the current test data and historical data of each channel at any time, have data and curve corresponding two ways, and support excel report in single or batch form, and can set the test end automatic data export according to the need.
4. Support capacity sorting, and grade the battery sorting;
5. Support the qualified judgment after the test, and judge the pass / ng results according to the specified cycle capacity, voltage, time and other information;
6. Support various step protection and global voltage, current, temperature abnormal protection, and abnormal alarm, support battery pack overcharge, overdischarge protection test;
7. Support channel parallel (according to equipment);
8. Support unit conversion;
9. Support database server background storage or MES docking;
10. Software offline protection;

 

Product Display

 

 

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